Application of ultrasonic surface treatment technologies in metals and alloys additive manufacturing
DOI:
https://doi.org/10.15407/mom2024.01.028Keywords:
additive technologies, 3D-printing, ultrasonic impact treatment, UIT, surface strengthening, cavitation, vibration polishing, fatigue strength, Grade5, Inconel-718Abstract
In a modern world, additive manufacturing of metal products has reached significant volumes and variety of applied alloys. 3D-printing technologies make it possible to obtain parts with reduced mass, increased reliability, single products, experimental parts and elements designs with complex geometry and configuration.
Disadvantages of metal parts additive manufacturing include anisotropy of chemical composition and properties, non-equilibrium structural-phase state, structural micro- and macrodefects and some other features, that require post-processing of as-printed products. Most often, heat treatment and its combination with microforging or intensive surface plastic deformation are used for this purpose.
The manuscript provides an analytical review of the advantages of using ultrasonic technologies to support 3D-printing and post-processing of additively manufactured products. Special attention is paid to ultrasonic impact treatment (UIT). The equipment for providing UIT is compact, energy-saving and easy to use. It is noted, that this technology makes it possible to effectively reduce surface defects of printed parts, increase its hardness and fatigue strength. At the same time, nanostructuring and changes in the structural and phase state of the modified layers are also occured.
It is also noted, that UIT may provide surface strengthening to a depth of ~500 μm, saturating it with alloying elements and compounds, and for conventionally produced parts, like as–cast, deformed and powder sintered – it is significantly more effective than most other similar methods.
The prospects of using ultrasonic technologies to improve quality and level of operational and mechanical characteristics of additively manufactured metal parts, including the needs of aircraft construction, are outlined.
References
Рalinkas I., Pekez J., Desnica E., Rajic A., Nedelcu D., Materiale plastice, 2022, Vol. 58, No 4, pp. 238-249 [in English]. http://dx.doi.org/10.37358/MP.21.4.5549
Moon S. K., Tan Y. E., Hwang J., Yoon Y., International journal of precision engineering and manufacturing-green technology, 2014, Vol. 1, pp. 223-228 [in English]. https://doi.org/10.1007/s40684-014-0028-x
Yadav V., Yadav P., Francis V., International journal of emerging technologies and innovative research, 2021, Vol. 8, No 4, pp. 1194-1201 [in English]. http://www.jetir.org/papers/JETIR2104365.pdf
Telli K., Kraa O., Himeur Y., Ouamane A., Boumehraz M., Atalla S., Mansoor W., Systems, 2023, Vol. 11, No 8, pp. 400-448 [in English]. https://doi.org/10.3390/systems11080400
Additive laser technology. – 2024. https://alt-print.com/aircraft-industry
Belabbaci M., Imine Z., Ghomari T., Imine B., Indian journal of science and technology, 2021, Vol. 14, No 22, pp. 1905-1913 [in English]. https://doi.org/10.17485/ijst/v14i22.51
Nvss S., Esakki B., Yang L.-J., Udayagiri C., Vepa K. S., Designs, 2022, Vol. 6, No 1, pp. 8-33 [in English]. https://doi.org/10.3390/designs6010008
Ivasishin O. M., Kovalchuk D. V., Markovsky P. E., Savvakin D. G., Stasiuk O. O., Bondarchuk V. I., Oryshych D. V., Sedov S. G., Golub V. A., Progress in physics of metals, 2023, Vol. 24, No 1, pp. 75-105 [in English]. https://doi.org/10.15407/ufm.24.01.075
Adzhamskyy S. V., Kononenko H. A., Podolskyi R. V., Metallofizika i noveishie tekhnologii, 2021, Vol. 43, No 7, pp. 909-924 [in Ukrainian]. https://doi.org/10.15407/mfint.43.07.0909
Gallmeyer T. G., Moorthy S., Kappes B. B., Mills M. J., Amin-Ahmadi B., Stebner A. P., Additive manufacturing, 2020, Vol. 31 [in English]. https://doi.org/10.1016/j.addma.2019.100977
Wada J., Wada K., Garoushi S., Shinya A., Wakabayashi N., Iwamoto T., Vallittu P. K., Lassila L., Journal of the mechanical behavior of biomedical materials, 2023, Vol. 142 [in English]. https://doi.org/10.1016/j.jmbbm.2023.105799
Gujba A. K., Medraj M., Advances in materials science and engineering, 2020, pp. 1-17 [in English]. https://doi.org/10.1155/2020/1064870
Chi J., Cai Z., Wan Z., Zhang H., Chen Z., Li L., Li Y., Peng P., Guo W., Surface and coatings technology, 2020, Vol. 396 [in English]. https://doi.org/10.1016/j.surfcoat.2020.125908
Mythreyi O. V., Raja A., Nagesha B. K., Jayaganthan R., Metals, 2020, Vol. 10, No 12, pp. 1562-1581 [in English]. https://doi.org/10.3390/met10121562
Mordyuk B. M., Prokopenko G. I., Voloshko S. M., Solovej S. O., Klochkov I. M., Lynnyk G. O., Krasovskyj T. A., Visokolyan M. V. Ultrazvukova udarna obrobka konstrukcij i sporud transportnogo mashynobuduvannya (Ultrasonic shock treatment of constructions and structures of transport engineering), Sumy: Universytetska knyga, 2020, 310 p. [in Ukrainian]
Zhang J., Xing Y. F., Zhang J. J., Cao J. Y., Yang F. Y., Zhang X. B., Materials, 2022, Vol. 15, No 15, pp. 5168-5185 [in English]. https://doi.org/10.3390/ma15155168
Cao Y., Zhang Y., Ming W., He W., Ma J., Metals, 2023, Vol. 13, No 2, pp. 398-421 [in English]. https://doi.org/10.3390/met13020398
Wang H., Hu Y., Ning F., Cong W., Journal of materials processing technology, 2020, Vol. 276 [in English]. https://doi.org/10.1016/j.jmatprotec.2019.116395
Ye C., Telang A., Gill A. S., Suslov S., Idell Y., Zweiacker K., Wiezorek J. M. K., Zhou Z., Qian D., Mannava S. R., Vasudevan V. K., Materials science and engineering: A, 2014, Vol. 613, pp. 274-288 [in English]. https://doi.org/10.1016/j.msea.2014.06.114
Teramachi A., Yan J., Journal of micro- and nano-manufacturing, 2019, Vol. 7, No 2 [in English]. https://doi.org/10.1115/1.4043344
Liu X., Wang J., Zhu J., Liew P. J., Li C., Huang C., Advances in production engineering and management, 2022, Vol. 17, No 2, pp. 193-204 [in English]. https://doi.org/10.14743/apem2022.2.430
Sidhu K. S., Shi J., Vasudevan V. K., Mannava S. R., ASME 2017 12th International manufacturing science and engineering conference collocated with the JSME/ASME 2017 6th International conference on materials and processing. American society of mechanical engineers, June 4-8, 2017, LA, California, USA, 2017 [in English]. https://doi.org/10.1115/msec2017-2918
Wang C., Li Y., Tian W., Hu J., Li B., Li P., Liao W., Journal of materials research and technology, 2022, Vol. 21, pp. 781-797 [in English]. https://doi.org/10.1016/j.jmrt.2022.09.055
Voloshko S. M., Mordyuk B. M., Vasylyev M. O., Zakiev V. I., Burmak A. P., Franchik N. V., Metallofizika i noveishie tekhnologii, 2023, Vol. 45, No 2, pp. 217-237 [in Ukrainian]. https://doi.org/10.15407/mfint.45.02.0217
Mordyuk B. M., Vasylyev M. O., Voloshko S. M., Khripta N. I., Metallofizika i noveishie tekhnologii, 2022, Vol. 44, No 11, pp. 1433-1451 [in Ukrainian]. https://doi.org/10.15407/mfint.44.11.1433
Mordyuk B. N., Voloshko S. M., Zakiev V. I., Burmak A. P., Mohylko V. V., Journal of materials engineering and performance, 2021, Vol. 30, No 3, pp. 1780 1795 [in English]. https://doi.org/10.1007/s11665-021-05492-y
Sufiiarov V., Erutin D., Borisov E., Popovich A., Metals, 2022, Vol. 12, No 10, pp. 1729 [in English]. https://doi.org/10.3390/met12101729
Xia M., Gu D., Ma C., Chen H., Zhang H., Journal of alloys and compounds, 2018, Vol. 747, pp. 684-695 [in English]. https://doi.org/10.1016/j.jallcom.2018.03.049
Mordyuk B. M., Voloshko S. M., Burmak A. P., Mohylko V. V., Voron M. M., Metallofizika i noveishie tekhnologii, 2019, Vol. 41, No 8, pp. 1067 1086 [in Ukrainian]. https://doi.org/10.15407/mfint.41.08.1067
Kong D., Dong C., Ni X., Zhang L., Man C., Zhu G., Yao J., Yao J., Wang L., Cheng X., Li X., Journal of alloys and compounds, 2019, Vol. 803, pp. 637-648 [in English]. https://doi.org/10.1016/j.jallcom.2019.06.317
Vasylyev M. A., Mordyuk B. N., Cherepova Т. S., Voloshko S. M., Burmak A. P., Mohylko V. V., Voron M. M., Metallofizika i noveishie tekhnologii, 2020, Vol. 42, No 10, pp. 1401-1417 [in Ukrainian]. https://doi.org/10.15407/mfint.42.10.1401
Amanov A., Karimbaev R., Surface and coatings technology, 2021, Vol. 425 [in English]. https://doi.org/10.1016/j.surfcoat.2021.127688
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 S. M. Voloshko, A. P. Burmak, A. K. Orlov, M. M. Voron
This work is licensed under a Creative Commons Attribution 4.0 International License.
