Features of structure formation and properties of cast titanium bronzes obtained using thermally synthesized powder ligatures
DOI:
https://doi.org/10.15407/mom2025.02.024Keywords:
titanium bronze, powder metallurgy, master alloy, melt, intermetallic, hardening, aging, strength, hardness, electrical conductivityAbstract
The paper presents the results of a study of the possibility of using powder metallurgy methods in obtaining cast titanium bronzes by using titanium-copper alloys obtained by thermal synthesis from a mixture of titanium hydride and copper powders as an alloying component. The conducted studies allowed optimizing the parameters for obtaining titanium intermetallics of the Ti-Cu and Ti-Cu-Al systems using metal powders as the starting material, and experiments were conducted on melting titanium bronzes using the developed powder alloys.
Experimental melting of titanium bronze ingots was carried out for three bronze compositions: Cu - 2.7% Ti; Cu - 2.7% Ti - 0.5% Al and Cu - 2.7% Ti % - 1.0 % Al. As the results of the research showed, alloying of the copper melt with powder alloys made it possible to obtain cast alloys, the structure of which consists of a copper matrix phase with evenly distributed inclusions of copper-titanium intermetallic grains with a size of 2-8 microns. Experiments on smelting titanium bronze ingots also showed that the use of synthesized powder alloys significantly accelerates the smelting process, eliminates the need to use high temperatures required for dissolving pure titanium, and thereby reduces the burnout of alloying components, which allows for more accurate adherence to the specified chemical composition of the bronze.
The study of the influence of heat treatment modes on the structure and physical and mechanical properties of cast titanium bronzes showed that after quenching of castings from 800 °С, the structure of cast alloys has a significantly dendritic character and noticeably lower hardness compared to the cast state. A significant increase in the level of hardness and strength of alloys is achieved by aging at 400 °С. The highest level of hardness and strength is noted for the Cu - 2.7% Ti alloy without aluminum. The dependence of the electrical conductivity of bronze, additionally alloyed with 0.5% Al and 3.0 % (wt.) Ni, on the titanium content is extreme: the maximum conductivity (~33 % IACS) is observed for the alloy with 1.5% (wt.) Ti.
References
Mao, Q., Liu, Y., & Zhao, Y. (2024). A review on copper alloys with high strength and high electrical conductivity. Journal of Alloys and Compounds, 990, 174456.
https://doi.org/10.1016/j.jallcom.2024.174456
Kuo, Y., Wang, Y., Guo, M., & others. (2023). Recent development of advanced precipitation-strengthened Cu alloys with high strength and conductivity: A review. Progress in Materials Science, 138, 101141.
https://doi.org/10.1016/j.pmatsci.2023.101141
Morshed-Behbahani, K., Aliyu, A., Bishop, D. P., & Nasiri, A. (2024). Additive manufacturing of copper-based alloys for high-temperature aerospace applications: A review. Materials Today Communications, 38, 108395. https://doi.org/10.1016/j.mtcomm.2024.108395
Zhang, W., Zhao, Z., Fang, J., & others. (2021). Evolution and strengthening mechanism of metastable precipitates in Cu-2.0 wt% Be alloy. Journal of Alloys and Compounds, 857, 157601.
https://doi.org/10.1016/j.jallcom.2020.157601
Huang, X., Xie, G., Liu, X., Fu, H., & others. (2020). The influence of precipitation transformation on Young's modulus and strengthening mechanism of a Cu-Be binary alloy. Materials Science and Engineering: A, 772, 138592. https://doi.org/10.1016/j.msea.2019.138592
Zhang, H., Jiang, Y., Xie, J., & others. (2019). Precipitation behavior, microstructure and properties of aged Cu-1.7 wt% Be alloy. Journal of Alloys and Compounds, 773, 1121-1130.
https://doi.org/10.1016/j.jallcom.2018.09.296
Okechukwu, C. C., Edoziuno, F. O., Adediran, A. A., & others. (2025). Experimental and process modelling of chemical composition and thermal ageing of Ti-doped cast Cu-Ni alloy for microstructural, conductivity, and mechanical properties. Journal of Alloys and Metallurgical Systems, 9, 100141.
https://doi.org/10.1016/j.jalmes.2024.100141
Nagarjuna, S., Srinivas, M., Balasubramanian, K., & Sarma, D. S. (1994). Influence of polycrystalline grain size on yield and flow stress in Cu-1.5 wt% Ti alloy. Scripta Metallurgica et Materialia, 30(12), 1593-1597.
https://doi.org/10.1016/0956-716X(94)90314-X
Nagarjuna, S., Srinivas, M., Balasubramanian, K., & Sarma, D. S. (1999). On the variation of mechanical properties with solute content in Cu-Ti alloys. Materials Science and Engineering A, 259, 34-42.
https://doi.org/10.1016/S0921-5093(98)00882-X
Soffa, W. A., & Laughlin, D. E. (2004). High-strength age hardening copper-titanium alloys: Redivivus. Progress in Materials Science, 49(3-4), 347-366.
https://doi.org/10.1016/S0079-6425(03)00029-X
Wang, F., Li, Y., Wakoh, K., & others. (2014). Cu-Ti-C alloy with high strength and high electrical conductivity prepared by two-step ball-milling processes. Materials and Design, 61, 70-74.
https://doi.org/10.1016/j.matdes.2014.04.034
Fukamachi, K. (2023). Detailed relationship between the microstructure and properties of age-hardened Cu-4 at% Ti alloy. Materials Today Communications, 34, 105202.
https://doi.org/10.1016/j.mtcomm.2022.105202
Chuistov, K. V. (2005). Copper-titanium solid solutions are a new generation of high-strength age-hardening alloys. Usp. Fiz. Met., 6(1), 55-103.
https://doi.org/10.15407/ufm.06.01.055
Han, Z., Zhou, M., Jing, K., & others. (2024). Microstructure and hot deformation behavior of Cu-Ti-Zr(-Mg) alloys. Journal of Materials Research and Technology, 33, 5490-5503.
https://doi.org/10.1016/j.jmrt.2024.10.180
Dey, D., Bhowmik, A., & Biswas, A. (2020). Wear behavior of stir casted aluminum-titanium diboride (Al2024-TiB2) composite. Materials Today: Proceedings, 26, 1203-1206.
https://doi.org/10.1016/j.matpr.2020.02.242
Yang, K., Lou, H., Peng, Z., & others. (2025). Hot strain induced dynamic recrystallization, precipitation and coordinated deformation behaviors of Cu-4.3 wt% Ti alloy. Journal of Alloys and Compounds, 1022, 179938. https://doi.org/10.1016/j.jallcom.2025.179938
Gaponova, O. P., & Baglyuk, G. A. (2016). Effect of temperature-rate strain conditions on the power variables and structurization during hot-forging of the sintered Cu-2% Ti billets. Powder Metallurgy and Metal Ceramics, 55, 406-412. https://doi.org/10.1007/s11106-016-9820-1
Murray, J. L. (1983). The Cu-Ti (copper-titanium) system. Bulletin of Alloy Phase Diagrams, 4, 81-95. https://doi.org/10.1007/BF02880329
Ivasishin, O. M., Demidik, A. N., & Savvakin, D. G. (1999). Use of titanium hydride for the synthesis of titanium aluminides from powder materials. Powder Metallurgy and Metal Ceramics, 38, 482-487.
https://doi.org/10.1007/BF02676065
Bagliuk, G. A., Stasiuk, A. A., & Savvakin, D. G. (2020). Effect of titanium diboride content on basic mechanical properties of composites sintered from TiH₂ + TiB₂ powder mixtures. Powder Metallurgy and Metal Ceramics, 58, 642-650. https://doi.org/10.1007/s11106-020-00120-1
Bagliuk, G. A., Suprun, O. V., & Mamonova, A. A. (2019). The influence of synthesis temperature on the phase composition and structure of ternary compounds produced from TiH₂-Si-C powder mixtures. Powder Metallurgy and Metal Ceramics, 58, 1-6. https://doi.org/10.1007/s11106-019-00040-9
Zhang, M., Chen, D., Liu, H., & others. (2024). Research on hot deformation behavior of Cu-Ti alloy based on machine learning algorithms and microalloying. Materials Today Communications, 39, 108783.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 G. A. Bagliuk, V. S. Voropaiev, Yu. O. Fedoran, O. H. Molyar

This work is licensed under a Creative Commons Attribution 4.0 International License.